Saturday 22nd of July 2017

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5 Things That Are Slowing Your Packaging Production Line and How to Fix It

It is essential for production lines to run at their most optimal setting so that work is not redone and subpar product sent out. While it may seem that your packaging production line is running smooth and efficiently, obstacles may exist that are preventing optimal operating speeds. Be sure to look out for these common problems that are probably slowing your production line down.

Guide Rails

 Your equipment will wear out over time and the guide rails on your line are no exception. There are many factors that lead to worn out guide rails.  Initially selecting the proper width, elevation, and material for the guide rail is very important to ensure the least amount of wear. When wear is apparent, replacement is important to avoid jams and costly maintenance downtime. Replacing the guide rails on your line will not only benefit the functionality of your workplace but also help to avoid any health and safety risks.

Supplier is Out of the Loop

The fastest way to halt production on your line is to run out of the consumable material that you need and obtain from your suppliers. While the likelihood of this happening is slim, if you experience a sudden increase in sales or are launching a new product, you will want to be as prepared as possible. To minimize the chances of slowed production, always keep in regular contact with your supplier to ensure their awareness of your forecasts and unexpected sales spikes.

Inspection of Incoming Supplies

If you’re running a high-volume packaging line, one of the last predicaments you want to be faced with is faulty or defective packaging materials being put into the production line. These defects include easily smudgeable labels or misprinted cartons. You know that product with inferior packaging cannot be shipped but often times defects are not noticed until  packaging has advanced part way through the line. This type of problem means you have to contact your supplier and if immediate replacement containers cannot be provided, you will need to shut down the line. To avoid faulty materials from going onto the line, the inspection process needs to be thorough at the initial stages of the packaging line.

Design for Different Operating Speeds

Each piece of the equipment down the line requires a specific, and oftentimes different, amount of time to complete its tasks. To avoid any build-up of materials down the line, try to position slower machines and faster machines with sufficient accumulation areas between them to allow for a steady flow of product to prevent jamming or damaging backlogged products.

Machines are Out of Sync

If the software, control systems, and equipment are not integrated with each other properly, the processing of materials through the production line will be rough and uneven. At every juncture in the line, there is an electronic handoff where the next piece of equipment takes over from the last one.  If the timing or speed of this transition is not precise, the downstream machine may detect a problem and suspend operation.

The Bottom Line

Luckily, you do not have to deal with every issue alone. There are a variety of packaging equipment manufacturer companies that provide tools and services to help maximize the efficiency your packaging production line. At CSS International we are proud to be one of the most trusted. With 70 years of manufacturing experience, we offer products to keep your line up-to-date and running quickly.

If you have any questions about your production line, get in contact with one of our experienced conveyor accessory engineers today!

How Long Does It Take To Get A Custom Lane Combiner Manufactured And Delivered?

In the product manufacturing business, the latest innovation is smart conveyors for product packaging lines that integrate with automation that will increase packaging flexibility, minimize product damage, and still maintain industry standards for product safety and cleanliness. Manufacturers are quickly integrating with this new kind of product packaging and obtaining the benefits it delivers. Traditionally, a conveyor system was designed without focusing on drive dynamics, or the effects of container stability. However, our present design is based on average speed and mechanical longevity. Our new innovation strives to increase operating speeds and at the same time reduce wastage and manpower. Ultimately, our goal is to increase your product quality and quality control. Below you will obtain insight on the process and time it takes to get a custom lane combiner for your company.

What Is A Lane Combiner

Many manufacture beginners are not yet familiar with the term combiner. Well, be prepared for some major insight. A combiner is the mechanical part of the conveyor belt that combines the containers and/or products in a neat and perfect lane. Combiners are originally created to combine mass flow transportation of products into a single file line. Most combiners are comprised of a table top chain or mat-top chain. Combiners help organize and control your product during the manufacturing process to increase product identity and quality.

Lane Combiner Manufacturing process

Due to the fact the lane combiner is just a piece of the conveyor belt, the process isn’t too extreme. In addition, delivering an entire conveyor is a whole another story, but we are just here to inform you of the combiner. Depending on your conveyor size, will determine the longevity of a custom made combiner. A number of lanes and product you are manufacturing will determine your wait for delivery. Since combiners are designed to handle a large number of products, we make sure to design them to handle any amount or type of containers. Our goal is to create a desired flow without the threat of damaging your products or missing those damaged or mislabeled products. To achieve an automatic response at a fast rate will take some time, but the manufacturing process should take no longer than a week. Once again, depending on your product quantity, it can vary.

Finalizing and Delivery

Custom lane combiners are finalized with the utmost care to ensure proper function and results. We spend extra time during the finalizing process before delivery to make sure your manufacturing is running at a functional full speed. After the manufacturing process of the combiner, we test it enough to make sure it is working at optimum speed and strength to withhold any container or product. Our delivery process is always quick and efficient, no matter where your location may be. However, we make it top priority to deliver your custom made combiner safely without any damages.

Talk to one of our engineers today to order a custom made bottle lane combiner for your manufacturing company.

4 Most Troublesome Production Line Components In The Packaging Industry

In the packing industry, there are many challenges and obstacles that occur, while the packaging is crucial for marketing the product. In this case, any challenging components with the production line need to be taken care of immediately. With the use of conveyor systems and lane combiners, packaging can be made simple. The packaging industry is an immensely high-speed environment, where mishaps in production can be looked over. However, let’s discuss the four most troublesome production line components in the packaging industry that may be hindering your product’s potential.

Missing caps, lids, or open product containers

First and foremost, any containers that hold any kind of liquid need to be fully sealed properly to avoid any leakage. Leakage will cause damage and problems such as contaminated product, will eventually lead to many dissatisfied customers. During the packaging process, due to the fast pace, these issues are commonly missed and looked over. Unsealed and damaged containers are one of the top reasons your product can lose customers and profit. We understand it’s easy to loose track of the production line, however, you don’t want that happening any longer. Whether it’s caused by the production line or the packaging system, it’s important to have production line conveyor systems to keep everything in order and keep quality control.

Misapplied labels

Misapplied labels are another crucial mishap that occurs during the packaging stage. It is important that the brand’s identity is maintained because a label is usually what identifies the company and their image. Packaging misapplied labeled product can damage your company image; it will make your brand seem disorganized or unprofessional. Customers can’t trust unprofessional brands that don’t have high-quality packaging. It may make them feel like their product has been tampered with or damaged. In addition, we understand misapplied labels are common within all companies, but they can be fixed. In the packaging industry, having an organized production line is vital. It will provide an easy quality control over your products, and maintain a stronger brand image.

Incorrect labels

Incorrect labels are similar to misapplied labels. Those too will potentially damage your company’s brand image and identity. An incorrect label can make seem like your company is not telling the truth to some customers, or make your product appear untrustworthy. However, identifying incorrect labels is difficult due to the fast pace packaging system or an unorganized product line. You want to ensure you have a pristine product line to control each and every product during the packaging process.

Quality Control

Quality control is the process of maintaining the utmost product quality through its label, and container. In the packaging industry, the quality control can have many troublesome components mainly caused by the fast paced environment or production line. Lacking in quality control leads to mislabeled product, packaging errors such as loose caps or seals, and misapplied labels. All of these troublesome production errors will cause harm to your brand identity.

Talk to one of our engineers today to maintain optimum quality control for your production line.

CSS International Website Receives Significant Website Upgrade

Philadelphia, Pa. – CSS International Conveyor System Solutions has made some noteworthy changes to their website, cssintl.com, updating their UI for a more convenient navigation experience. Site visitors can now quickly view information on the company’s products, such as timing screws, feed systems, change parts and more, as well as company and contact info.

Conveyor systems streamline the manufacturing, packaging, and distribution process by creating an efficient product moving system. While they can save a business a great deal of time and money on labor costs, they’re complicated systems that require the hand of a professional and knowledgeable supplier.

For over 70 years, CSS International has been the conveyor system supplier of choice for companies around the world. The Philadelphia-based timing screws manufacturers actually started out as a tool and die company immediately following World War II in 1945, but have since evolved and diversified over the decades to offer a wide selection of precision timing screws, lane combiners and dividers, orienters, vacuum reject systems, and side grip belt units.

The company’s reputation in the conveyor industry is mainly attributed to their dedication to superior quality in timing screws. Made to order to fit each individual client’s needs, each precision timing screw is manufactured with special attention to the function of the belt for which it will be used. The company sets itself apart within the timing screw industry by offering completely customizable options for peak performance – shape, material, size, and line type can all be altered. A private corporation, CSS International aims to be the conveyor system solutions provider of choice by making customer satisfaction and innovation their top priorities.

The company has refocused its efforts to adapt to the constantly changing climate of business in today’s world. Remaining a private corporation with a dedication to improving their products and developing unique solutions to help customers, CSS International has remained as popular as ever with customers.

By upgrading their website, cssintl.com, CSS International hopes to reach an even wider market in the years to come. The recent celebration of the company’s 70th anniversary shows a willingness to adapt to changing business practices and advances in technology. Businesses that visit the site will be able to receive as much transparent information as they need to decide for themselves if these timing screw manufacturers are the best choice of supplier for their conveyor system needs.

Contact Name: Vance Coulston

Email: vance@cssintl.com