Tuesday 23rd of January 2018

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How Common Are Timing Screws Malfunctions and How to Repair Most Common Ones?

Timing screws are made to support specific operations on a packaging production line. They meter the containers on the line to ensure that each container precisely passes through machines on the production line. These machines perform functions such as labeling, bottle capping and inspection. While timing screw operation is not performed by human beings, humans do oversee the production of the line. Even then, timing screws occasionally can malfunction. Here are some common reasons why:

Having the Incorrect Screw on the Machine

Having the correct screw is crucial to the operation that is to be performed. We suggest that screws be properly marked to ensure that the right screw is used for the specific machine.

Using Too Many Screws

As a rule of thumb, we recommend using one screw for each container size. However, depending on the number of containers in a family of products, one screw may be sufficient to handle the group. This will result in reducing the costs for change parts and inventory. Should you have a project using multiple container sizes, contact one of our staff to review your specifications and determine the minimum number of screws the project requires.

Speed That Doesn’t Match the Screw Type

When timing screws are designed, one must take into consideration the container details, line speed in containers per minute (CPM), required discharge pitch and the conveyor belt speed.  Also one must know the type of machine and the style of timing screw drive on which the screw will be mounted. Once all the line specifications are known, a suitable timing screw can be fabricated provided the container details do not exceed the capacity of the specific machine.

Rotation of Thread Is Faulty

The rotation of the thread of the screw could either go left or right. Know the direction of the rotation you need. This will save a headache from the get-go.  If you are unsure of the required rotation, review the CSS Timing Screw Data Sheets on our website or feel free to contact our staff for assistance.

Containers Per Minute Information

Make sure you’ve determined the exact containers per minute the screw is supposed to handle. This is vital information. An additional factor to consider is whether the screw will run continuously or in an indexing application. Also one must consider the conveyor belt speed to make sure it suits the specifications of the timing screw manufacturer.

Overall, stopping your timing screw for any repairs can take away from your business and cost you money in parts, repairs, and even labor. Before you run into any problems, we’re here to help.

How CSS International Can Fix Your Timing Screw Malfunctions

At CSS International, we specialize in conveyor systems solutions. Founded just after World War II, we serve companies around the world to run and handle containers on their conveyor belts.

With over 70 years of experience, we have adapted to this world of technology, while remaining a leader in the conveyor systems industry. From timing screws to product orienters, bottom code/inspection diverters and more, we know how to assist your company with your conveyor needs. Contact us to request a free quote today! Our track record indicates that we’re here to stay and we won’t take you for granted. We treat our customers right with individualized attention, respect and care. Give us the chance to take care of your conveyor system needs!

How Fast Can You Change Timing Screws in a Production Line?

The wonder of the moving assembly line began with Henry Ford in 1913, streamlining the manufacturing process. Many manufacturing companies today rely on their assembly lines to maximize productivity, and if you work for a manufacturing company, you know how crucial it is that every part of your assembly line is in perfect working condition. The key to assembly lines and machines operating in perfect working condition with the optimal amount of efficiency is the timing screw. We at CSS International want to ensure that your production line has the best time screws and change parts to keep everything running smoothly.

Why Timing Screws Matter for Productivity and Efficiency

The core purpose of timing screws is to keep a consistent flow and transfer of products along a production line. Screws that are not fully functioning or the wrong screws can reduce efficiency and minimize productivity. A bad timing screw could even halt the production line altogether. This could put a serious dent in output and overall profit.

How Timing Screws Optimize Productivity

Quick and easy changing of timing screws is vital to the efficiency of your production line. A production line can only move as fast as the timing screws allow for, which is why high-quality timing screws are necessary for the efficiency, speed, and productivity of the production line. The speed at which timing screws switch from one task to the next largely depends on their design, quality, and shape.

Thanks to our top-of-the-line change parts, you can quickly switch out time screws on your production line hassle-free. Our change parts are custom-made for fast and simple changeovers, resulting in increased productivity. The innovative design of our change parts necessitates only minimal training and allows for easy-to-understand changeover procedures.

With our products, you will not have to ask yourself how you could generate more productivity. Instead, you will ask why you were not using CSS International’s high-quality products sooner.

How Our Timing Screws Maximize Your Productivity

Here at CSS International, we focus on delivering the perfect product for your specific  needs. Our timing screws can be specially engineered to accommodate the shape of the package you are producing whether it is circular, square, rectangular, triangular, or any other unique shape, or whether you are wanting to produce one package at a time or a group of similar container shapes.

Our time screws can also be customized to fulfill the purpose you have in mind including: product grouping, collating, turning, transfer, acceleration, deceleration, dwell pocketing, combination, labeling, division, and inspection. In addition, our screws can also be customized for various line types, such as Dedicated, Customized, and Quick-Change. Aspects of the screws also can be customized, including but not limited to the following: the materials, line speed, screw rotation, discharge spacing, and much more.

The unique possibilities we offer can help significantly defray costs because our products are specially designed and engineered to deliver what you need.

Discover Your Productivity Potential with CSS International

If you are looking to boost productivity on your assembly line, we can help! Contact us to discuss your options and receive a free quote. Call our toll-free number at 800-278-8107, fax us at 215-288-8030, email us at sales@ccsintl.com, or if you are in the area, stop by our location at 2061 E Glenwood Ave, Philadelphia, PA 19124. If you are still asking yourself what you could do to boost productivity, contact us now. We look forward to helping your company elevate its production quality and maximize its efficiency.

The List of Most Common Materials Used by Timing Screws Manufacturers

Timing screws are essential for metering and orienting containers on packaging lines that use automated equipment. This allows containers to be filled, labeled, bottom coded weighed and inspected more efficiently and precisely. Timing screws (also known as feed screws) can handle a variety of applications including combining, dividing, rotating, collating and denesting. If you are looking for timing screw materials out of pure curiosity or you are in need of a specific material, check out this common-materials-in-timing-screws guide below: The different materials are listed in order of use starting with most popular.

UHMW

Ultra High Molecular Weight Polyethylene (UHMW) is a thermoplastic polyethylene. This type of material has an extremely high abrasion resistance, making it widely used by timing screw manufacturers.

Delrin

Categorized as Polyoxymethylene, and otherwise known as an acetal, this is a type of engineering thermoplastic that is highly used for conveyor belt parts. It supplies the right stiffness, low friction, and dimensional stability needed for a fast and efficient production line.

Nylon

Nylon is extremely tough, lightweight, and has a protein-like chemical structure. It is easily made as filaments and sheets, and it can be molded as an object. Similar to aluminum, it is not made for durability. The use of it is simply to improve production speed through its lightweight and tough structure. It is a bit more expensive, however, timing screw manufacturers highly recommend using it.

Nylatron

Nylatron is part of the nylon plastics family and is typically filled with a type of chemical powder. This material is used to cast plastic parts for machines, to provide a wear-resistance substance.

Teflon

A chemical compound known officially as Polytetrafluoroethylene, Teflon is a synthetic fluoropolymer that can be used for a variety of applications. This material is very versatile for timing screw manufacturers.

Aluminum

Aluminum timing screws are specifically meant for more power and efficient product lines. They are produced for performance and not durability, which means they do require frequent replacements. Aluminum is a chemical element, with a silvery-white and soft non-magnetic metal. It is the second most used metal behind steel, however, it is one of the most popular choices for timing screws because it allows the machinery to achieve faster production due to its lightweight.

Contact Us Today

For all your production line needs, contact CSS International today. We deliver timing screws made out of high-quality materials that will provide efficient productivity.

Everything You Didn’t Know About Timing Screws in Under 1,000 Words

MACRO Vials infeed by timing screw and entry star wheel

If you work in the packaging industry, you know that timing screws are its lifeblood. An inefficient packaging line can seriously prevent a business’ growth and impede its profitability.

We find that, despite how vital timing screws are to the industry, many managers are woefully unfamiliar with how they can be used effectively.

So, we’ve decided to help inform! Here, find everything you didn’t know about timing screws in under 1000 words!

Made from Variety of Materials

 

Did you know that timing screws have a huge array of materials from which they can be constructed? Many of course are familiar with PVC based timing screws, but they can also be made from:

·         UHMW

·         Aluminum

·         Steel

·         Brass

·         Delrin

·         Teflon

·         And more

So, if you know that your packaging line would work better with a timing screw of different material, you can certainly get it!

Customizable to Handle Many/All Shapes

 

custom combining timing screws

Timing screws are incredibly customizable. But what’s better is that you don’t necessarily have to have a different line and timing screws to be compatible with all the different packaging shapes you might need to handle.

Timing screws can be made that handle a wide variety, and even all variety of container shapes, including:

·         Oval

·         Rectangular

·         Round

·         Triangular

·         Square

Some timing screws can even handle a family of related shapes. This could save your business significant amounts of money, since you would only need one set to handle all your different packaging needs!

Can Be Made for Collating/Grouping

 

Timing screws can also be customized for their purpose and function.

Need collating or grouping? They can do it.

Need turning or orienting? No problem.

Whether you need timing screws to turn, combine, decelerate, accelerate, divide, group, collate, or even label and inspect, they can be engineered and customized to do just that. If you’ve been looking for one of these solutions, look no further!

Can Be Customized for Line Type

 

Timing screws can of course be customized to be compatible with many line types. If you have a quick-change, dedicated, and/or customized line types, there are timing screws that can operate with them.

Customized for Size and Function

 

Timing screws can be extremely customized down to their diameters, lengths, number of rotations per second, their discharge spacing, as well as their mounting hardware, and can be made for both live conveyor belts and dead surfaces alike.

Essentially, whatever your unique set-up might require, timing screws can be engineered to meet those needs.

Can Increase Your Bottom Line

 

Finally, timing screws are vital for improving and maximizing your company’s output. Don’t allow inefficiency to prevent a massive increase in productivity and growing your business’ bottom line.

For something so easily accomplished, it would be a shame to not take advantage of it. If you have questions about how customized timing screws could increase, possibly even double your business’ potential, contact us today!

5 Ways Timing Screws Help Increase Efficiency of Any Production Line

Timing screws are the essential part to the success of a production line. It is what provides perfect accuracy without any man labor, and top of line efficiency, making it the most important element on any production line. Many individuals aren’t familiar with what a timing screw is or what it contributes, but these things are very important to know. That is why we have provided you with the 5 ways timing screws help increase the efficiency of production lines:

What are Timing Screws?

A timing screw is a component on a production machine that transports the products from one aspect of the machine to the packaging (end) stage. They are made to increase the efficiency and speed of production, by accurately and quickly sliding along the products to their next destination.

Split Second Accuracy

Timing screws provide split-second accuracy in product handling, which is critical for success. This is why timing screws are the most important aspect of a packaging line, because they move quicker than human hands while producing impeccably perfect product lines. While they are designed for maximizing performance, timing screws optimize efficiency.

Increases Line Speed

Timing screws increase the rate of productivity through increasing the speed of the product line. More products are pushed through at an impressive rate, which means less time is wasted and less money while achieving more products. Even though the speed is immensely fast, the screws are built to produce a smooth flow of the product line into their packaging machine. The rate at which the products are fed into the packaging stage, it produces a lot of finished packages in such little time.

Decreases Production Mistakes or Defaults

Due to the innovative technology and new industry advancements with timing screws, they have become more advanced and sophisticated than ever before. Timing screws decrease packaging or production line mistakes or defaults because they are now adaptable, intelligent, high-functioning aspects of the handling process. Timing screws work so efficiently that the finished packages never need to be double checked.

Minimizes Production Line Noise

High demands mean loud environments and unexpected errors. But not with timing screws! These state of the art production screws minimize production noise at the same time of reducing production line errors. Timing screws work as such an efficient and fast pace there is no unnecessary production noise. So the more you need to produce, you won’t have to worry about creating a hectic and loud environment.  

Reduces the Risk of Costly Downtime

Timing screws maximize the value of your machine investment. They do an effortless job at illumining errors to reduce the risk of any costly downtime. In this case, your company will not lose any more money due to wasted production time from errors.

Overall Benefits:

  •    Quick Range Components
  •    Reduces changeover time
  •    Reduces operator set up time
  •    Cost effective
  •    Repeatable quality results
  •    Perfect container separation and timing
  •    Pin Point Accuracy
  •    Quick line speed

Contact us today to start achieving optimized production time through the efficiency of Timing Screws.

5 Things That Make a High Quality Timing Screw

timing screw supplier

If you’re looking for the right timing screw for your needs, then the last thing you would want is to end up wasting money and time on one that isn’t what you were hoping for or what you need to complete a project. Before you invest your hard-earned cash in a product, it’s a good idea to investigate it fully and ensure it’s of the quality you have in mind—this will help you to avoid an unpleasant surprise and a lot of frustration in the long run.

But how can you make sure you don’t end up with a model that is only going to disappoint you? We’ve got you covered. Check out these 5 things we’ve gathered that go into making a high-quality timing screw. By keeping these things in mind, you should be able to find the right one for you with ease.

Proper Material

When choosing a timing screw, it is important that the material is selected to suit the application requirements. For example, the specifications of the requirements should suit the container material, and the condition of the container—such as if it is empty or filled.

Knowledge of Container

The container you will be using has a lot to do with the type of timing screw you will want to use. To get a high-quality model, it is helpful to have an in-depth knowledge of the container to be handled. For example, you may want to consider whether the container is empty, filled, or bulging due to the thickness of the container walls. You’ll also want to take the fill levels into consideration and whether the container is open.

Proper Mounting Hardware

Your timing screw should come with the selection of the proper mounting hardware that is suitable for the equipment you will be mounting and lining the screw with. Depending on the type of equipment and materials, you will need to ensure that you have the proper size and type of mounting hardware.

Manufactured Properly with Specifications in Mind

Just because a timing screw is manufactured properly does not mean that it has been manufactured to the degree it needs to be to cope with the scope and requirements of your unique project. Any timing screw you use will need to be built to handle the container shape, size, function, and line speed of the equipment on which it is mounted to suit the line requirements of the application. This also includes backlog conditions, screw elevations, and more.

Sufficient Samples

To ensure that your timing screw is of good quality, you will want to have sufficient samples of real products with which you can test the screws at line specification. This should be done prior to shipment, which may include a video of testing for absolute assurance that your products will function as anticipated.

The Verdict

As you can see, not all timing screws are made equal. For a timing screw supplier you can trust, contact us today at CSS International to find a timing screw for you that will make all the difference.

How To Speed Up Production Line Without Hiring New Workers?

dunnage

Manufacturing Philosophy

In an era where mass production is bread and butter, it is crucial to streamline the process as best as possible to reduce costs. As a manufacturer, or someone involved with the business, you should be concerned about the rate in which your company creates output and the expenses that align with those rates. Hiring new workers can be a costly aspect of running a manufacturing related business. If you feel like your production line could benefit from an increase of speed, you may want to consider one of the following options to achieve this.

Automating the Process

Technology has been boundless recently, leading to an uptake in automation and robotics in the manufacturing world. Since the beginning of assembly line motor vehicles, automation has become the go to for product creation. Products that use methods like these include pretty much everything nowadays; clothing, toys, computers, other appliances, kitchenware and so many other items are all created in one way or another via a production line.

Bakon Production line

Production lines were originally human, only aided by machine. The current trend is strikingly the opposite, machines are now lightly aided by humans. This really lowers costs and boosts efficiency in various ways. Not only is time reduced, but possible injuries on the job, material costs and other financial aspects may be impacted in a more positive way. Hiring more workers can in some ways slow a production line down.

Improving Multistep Processes

Often, production line conveyor systems are the go to method for churning out product. These are multistep processes that require parts or pieces to move from one machine to the next to continue with the creation process. It is important that between steps, parts and pieces are preserved and handled correctly to avoid any mistakes that will stop ip the system. As a manufacturer, it is important to take note of what is required to handle each piece at different steps in the process.

Some ways to improve the multistep process include combining certain steps if available. If you are in the business of food service, it may be useful to invest in machinery that cleans and slices the food in one step rather than having two separate machines. Other options include optimizing the time between steps. You may be able to reduce these wait times by investing in machines that assist in moving items between steps. This also reduces the risk of machine induced injury if you were to work with workers instead.

 GEA Procomac bottle conveyors 3 tcm11 9239

Start Increasing Production Line Efficiency Today

Sometimes you may be pressured to hire more workers, but you may want to think about maximizing the potential of your current staff. Production line conveyor systems are complicated, however with proper training and education for your employees, you can improve the system without getting more hands-on deck. With thorough and updated training, production time can be largely reduced. With this come the benefits of creating a more efficient environment for your company. This can help increase profits and returns. Contact us today for more techniques on how to maximize your production line conveyor systems.

5 Things That Are Slowing Your Packaging Production Line and How to Fix It

It is essential for production lines to run at their most optimal setting so that work is not redone and subpar product sent out. While it may seem that your packaging production line is running smooth and efficiently, obstacles may exist that are preventing optimal operating speeds. Be sure to look out for these common problems that are probably slowing your production line down.

Guide Rails

 Your equipment will wear out over time and the guide rails on your line are no exception. There are many factors that lead to worn out guide rails.  Initially selecting the proper width, elevation, and material for the guide rail is very important to ensure the least amount of wear. When wear is apparent, replacement is important to avoid jams and costly maintenance downtime. Replacing the guide rails on your line will not only benefit the functionality of your workplace but also help to avoid any health and safety risks.

Supplier is Out of the Loop

The fastest way to halt production on your line is to run out of the consumable material that you need and obtain from your suppliers. While the likelihood of this happening is slim, if you experience a sudden increase in sales or are launching a new product, you will want to be as prepared as possible. To minimize the chances of slowed production, always keep in regular contact with your supplier to ensure their awareness of your forecasts and unexpected sales spikes.

Inspection of Incoming Supplies

If you’re running a high-volume packaging line, one of the last predicaments you want to be faced with is faulty or defective packaging materials being put into the production line. These defects include easily smudgeable labels or misprinted cartons. You know that product with inferior packaging cannot be shipped but often times defects are not noticed until  packaging has advanced part way through the line. This type of problem means you have to contact your supplier and if immediate replacement containers cannot be provided, you will need to shut down the line. To avoid faulty materials from going onto the line, the inspection process needs to be thorough at the initial stages of the packaging line.

Design for Different Operating Speeds

Each piece of the equipment down the line requires a specific, and oftentimes different, amount of time to complete its tasks. To avoid any build-up of materials down the line, try to position slower machines and faster machines with sufficient accumulation areas between them to allow for a steady flow of product to prevent jamming or damaging backlogged products.

Machines are Out of Sync

If the software, control systems, and equipment are not integrated with each other properly, the processing of materials through the production line will be rough and uneven. At every juncture in the line, there is an electronic handoff where the next piece of equipment takes over from the last one.  If the timing or speed of this transition is not precise, the downstream machine may detect a problem and suspend operation.

The Bottom Line

Luckily, you do not have to deal with every issue alone. There are a variety of packaging equipment manufacturer companies that provide tools and services to help maximize the efficiency your packaging production line. At CSS International we are proud to be one of the most trusted. With 70 years of manufacturing experience, we offer products to keep your line up-to-date and running quickly.

If you have any questions about your production line, get in contact with one of our experienced conveyor accessory engineers today!

How Long Does It Take To Get A Custom Lane Combiner Manufactured And Delivered?

In the product manufacturing business, the latest innovation is smart conveyors for product packaging lines that integrate with automation that will increase packaging flexibility, minimize product damage, and still maintain industry standards for product safety and cleanliness. Manufacturers are quickly integrating with this new kind of product packaging and obtaining the benefits it delivers. Traditionally, a conveyor system was designed without focusing on drive dynamics, or the effects of container stability. However, our present design is based on average speed and mechanical longevity. Our new innovation strives to increase operating speeds and at the same time reduce wastage and manpower. Ultimately, our goal is to increase your product quality and quality control. Below you will obtain insight on the process and time it takes to get a custom lane combiner for your company.

What Is A Lane Combiner

Many manufacture beginners are not yet familiar with the term combiner. Well, be prepared for some major insight. A combiner is the mechanical part of the conveyor belt that combines the containers and/or products in a neat and perfect lane. Combiners are originally created to combine mass flow transportation of products into a single file line. Most combiners are comprised of a table top chain or mat-top chain. Combiners help organize and control your product during the manufacturing process to increase product identity and quality.

Lane Combiner Manufacturing process

Due to the fact the lane combiner is just a piece of the conveyor belt, the process isn’t too extreme. In addition, delivering an entire conveyor is a whole another story, but we are just here to inform you of the combiner. Depending on your conveyor size, will determine the longevity of a custom made combiner. A number of lanes and product you are manufacturing will determine your wait for delivery. Since combiners are designed to handle a large number of products, we make sure to design them to handle any amount or type of containers. Our goal is to create a desired flow without the threat of damaging your products or missing those damaged or mislabeled products. To achieve an automatic response at a fast rate will take some time, but the manufacturing process should take no longer than a week. Once again, depending on your product quantity, it can vary.

Finalizing and Delivery

Custom lane combiners are finalized with the utmost care to ensure proper function and results. We spend extra time during the finalizing process before delivery to make sure your manufacturing is running at a functional full speed. After the manufacturing process of the combiner, we test it enough to make sure it is working at optimum speed and strength to withhold any container or product. Our delivery process is always quick and efficient, no matter where your location may be. However, we make it top priority to deliver your custom made combiner safely without any damages.

Talk to one of our engineers today to order a custom made bottle lane combiner for your manufacturing company.

4 Most Troublesome Production Line Components In The Packaging Industry

In the packing industry, there are many challenges and obstacles that occur, while the packaging is crucial for marketing the product. In this case, any challenging components with the production line need to be taken care of immediately. With the use of conveyor systems and lane combiners, packaging can be made simple. The packaging industry is an immensely high-speed environment, where mishaps in production can be looked over. However, let’s discuss the four most troublesome production line components in the packaging industry that may be hindering your product’s potential.

Missing caps, lids, or open product containers

First and foremost, any containers that hold any kind of liquid need to be fully sealed properly to avoid any leakage. Leakage will cause damage and problems such as contaminated product, will eventually lead to many dissatisfied customers. During the packaging process, due to the fast pace, these issues are commonly missed and looked over. Unsealed and damaged containers are one of the top reasons your product can lose customers and profit. We understand it’s easy to loose track of the production line, however, you don’t want that happening any longer. Whether it’s caused by the production line or the packaging system, it’s important to have production line conveyor systems to keep everything in order and keep quality control.

Misapplied labels

Misapplied labels are another crucial mishap that occurs during the packaging stage. It is important that the brand’s identity is maintained because a label is usually what identifies the company and their image. Packaging misapplied labeled product can damage your company image; it will make your brand seem disorganized or unprofessional. Customers can’t trust unprofessional brands that don’t have high-quality packaging. It may make them feel like their product has been tampered with or damaged. In addition, we understand misapplied labels are common within all companies, but they can be fixed. In the packaging industry, having an organized production line is vital. It will provide an easy quality control over your products, and maintain a stronger brand image.

Incorrect labels

Incorrect labels are similar to misapplied labels. Those too will potentially damage your company’s brand image and identity. An incorrect label can make seem like your company is not telling the truth to some customers, or make your product appear untrustworthy. However, identifying incorrect labels is difficult due to the fast pace packaging system or an unorganized product line. You want to ensure you have a pristine product line to control each and every product during the packaging process.

Quality Control

Quality control is the process of maintaining the utmost product quality through its label, and container. In the packaging industry, the quality control can have many troublesome components mainly caused by the fast paced environment or production line. Lacking in quality control leads to mislabeled product, packaging errors such as loose caps or seals, and misapplied labels. All of these troublesome production errors will cause harm to your brand identity.

Talk to one of our engineers today to maintain optimum quality control for your production line.