Monday 23rd of September 2019

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Timing Screws Manufacturer – FREE Quote – CSS International

Timing Screws Manufacturer

CSS International offers timing screws that enhance our client’s production line and specific needs. In our 70+ years of service, we’ve learned the ins and outs of developing top of the line products for your industry.

We’re proud to say we’ve become something of leaders in the line production and equipment industry. Our screws help you maximize performance while minimizing downtime. We design functional timing screws that optimize efficiency and increase productivity. Using the latest technology and industry advancements, we deliver no less than the best for our customers.

Every customer has unique needs. That is why we pay extra attention to the application that the timing screw will be used for. This gives us the necessary information to construct the best product out there for our clients. Here is a little insight of the factors we consider when building timing screws for clients:

  • What is the container shape? CSS International can produce timing screws for almost any package shape. We can work with shapes including rectangle, oval, squire, round, or triangular! If needed, our engineers can construct options that work well with other similar container shapes. We offer amazing cost savings while maximizing performance.
  • What is the purpose of the timing screw? All timing screws serve a specific purpose. Knowing this information beforehand allows us to bring forward the best product for you. We’ve created screws for product collating, dwell pocketing, inspection, and labeling among so many other uses.
  • What line type are you looking for? We’re able to create timing screws that function on Quick Change, Dedicated, or Customized line types.
  • What material options did you have in mind? Our experts can manufacture timing screws from a variety of materials. These include but are not limited to aluminum, nylon, Teflon, steel, PVC, or brass.

Customized Timing Screws Options

Timing Screws Options

CSS takes pride in providing custom-made timing screw options. We use nothing less than quality materials, proven designs, and consistent manufacturing practices. We’re proud to bring forward a reliable and highly functioning product.

Here are some factors our engineers can help customize:

  • Screw diameters, length, and rotation
  • Line speed
  • Mounting hardware
  • Discharge spacing
  • Live conveyor belt / dead surface

If any problem were to occur, have peace of mind that we’ll address and correct it in a timely manner. Our conveyor accessory engineers have years of experience and knowledge, and they will resolve problems as soon as they arise. Learn more about how our timing screws can help you improve production by speaking with one of our CSS experts today.

Request a Free Quote

We understand the importance timing screws have on a packaging line. That is why we offer multiple types of options for any application. These are critical elements to control containers. It’s why you want to be sure you have the best available.

Have additional questions? Don’t hesitate to give us a call for more information on our products and services. Get in touch with us today at 800-278-8107 for a free estimate on our timing screws. We look forward to working with you!

Are Custom Built Production Lines Worth The Difference in Price?

timing screw manufacturers

Buying the cheapest conveyor system might seem like you’re getting the best deal. However, a generic system can cost you money and time in the long run.

There are many benefits to systems with custom parts. For starters, they can improve how durable your production line is. They can improve the quality and efficiency of the manufacturing process. Plus, they can cut costs and increase profits over time.

Custom solutions will maximize quality and longevity. At the same time, they will minimize on price. However, it is important to know what a custom production line can do before you invest. Here, we’ve outlined some of the biggest differences when opting for a custom line.

Production Line Efficiency and Cost Savings

Generic production lines are only efficient up to a certain point. They are efficient for general manufacture processes. However, these processes won’t be tailored to your business and production needs.

In contrast, a custom system can be uniquely designed to improve efficiency. One way of doing so is with customized timing screws. Timing screw manufacturers can create parts for specific container shapes. They also can produce unique screws for diverse functions. For each unique operation in your production, you can have a custom-tailored screw and function. This can ensure higher quality than a machine not customized to your company’s needs.

timing screws

With custom parts, you can eliminate any excess or inefficient processes. Improved efficiency will lead to faster production. By customizing your system, your equipment can work quicker and save money.

Product Quality and Higher Profits

Another advantage of a custom system over a generic line is the difference in product quality. With a generic line, you are stuck with the manufacture stages that everyone else is using. With a custom line, you can change the small details of your production. This can lead to higher-quality results.

There are long-term advantages to improved quality. For example, a higher quality output will lead to better sales and reviews. In turn, this will generate higher profits.

Long-Term Longevity and Lowered Future Costs

With a customized system, you can have equipment that lasts longer. In turn, this lowers long-term costs. A custom system will better handle the workload that you expect it to complete. Plus, a unit designed uniquely to handle the speed and duration you need also will last longer. You’ll be less likely to need repairs or replacements, thus saving on costs.

You can have a variety of customized screw feed systems. These can include servo, stepper, brushless, and even explosion proof motors. These are more durable against possible malfunctions and engineered to handle the type of work you need. They can even be made to include stainless steel guards or vari-speed controllers.

Request a Free Quote!

If you are investing in short-term productivity and long-term savings, request a free quote today. Here at CSS Intl, we help to streamline production and maximize efficiency. Our timing screws can enhance the longevity, efficiency, and quality of your production.

Everything You Need to Know About Changeover Phases

Changeover Phases

Productivity is paramount for companies to reach maximum efficiency and succeed. But when procedures lag and things don’t run as effectively as they can, it can have a negative impact on business. Even the slightest delay can have a drastic effect on productivity overall when figures are calculated at the end of the day.

In order to understand and prevent these bumps from developing, it’s essential to understand the ins and outs of the changeover phase. The equipment you choose can drastically influence the efficiency of these crucial points in your production line.

What Is a Changeover Phase?

A changeover is the period of time wherein adjustments are made to prep for the handling of products and packaging between steps of a process. Particularly when it comes to consumer goods and equipment manufacturing, time is money. The slightest delay or fraction of a minute saved in a transition can make an immense difference in overall success. With conveyor systems, there are numerous components that contribute to this process to make it a successful and speedy process.

conveyor systems

Within the world of conveyor and assembly systems, CSS International works diligently to make changeover phases run as smoothly as possible with great efficiency and little waste.

Contributing Components

Our team at CSS International takes pride in every conveyor system and the individual piece we manufacture for our clients. We have the ability to work with clients to meet their unique qualifications.

Functional timing screws are one of the most prominent aspects of a successful changeover phase. These screws control the flow of packaging equipment machines and containers interacting with that technology. But due to innovation, timing screws are able to do more than just push containers into packaging equipment. Timing screws are intelligent technology that has the potential to work with a variety of lines and for many purposes. Here at CSS International, we work with companies one-on-one to meet their specific needs.

Our screw feed systems, also called modular drive units, are available in a variety of sizing variations that feature precision radial double sealed ball bearings. The systems are simple to adjust and, due to our advanced engineering systems, are easily customizable for client needs in a way that enhances the range of applications and limits setup time.

screw feed systems

Effective and tailored metering systems are another essential component of successful changeover phases. These systems are designed for multi-tasking and are able to manage numerous conveyor belts even though they are working at differing rates. This means that a line can function to its best ability at the same time as other, different lines. All lines can have differing specifications, spacing, and merger points, and our skilled metering systems are designed to maximize performance among all the moving parts.

CSS International: Changeover Simplified

Changeover phases can be a frustrating process if conveyor systems aren’t designed properly. CSS International has the skill and insight to help any business thrive and reach maximum efficiency. With our changeover phase development expertise, we have helped countless companies find new, personalized conveyor solutions and flourish. If your company has an interest in improving their conveyor systems, contact CSS International today.

3 Packaging Change Case Studies

packaging revolutions

As consumers, we use products on a daily basis without putting much thought into how they were packaged. However, the number of goods we consume is only rising. As such, the packaging industry continues to become more and more inventive in how they get things ready for purchase – both from a presentation and productivity standpoint. The industry does this through implementing clever packaging revolutions. These can involve timing screws, change parts, metering systems, screw feed systems, clever packaging, and more.

Here are 3 case studies of some noteworthy examples. See how changes in the packaging industry can make all the difference!

Underground Spirits’ Marketing Upgrade Through Packaging Tactics

clever packaging

The way something is packaged can be a marketing statement in and of itself. This is something the Australian brand, Underground Spirits, took advantage of when they updated their brand positioning and identity. This was done through packaging and guidelines for their range of vodka and gin products. The new design utilizes the roots of the brand and emphasizes the science that lies behind their unique products.

After the founder of the brand and Master Distiller Dr. Toby Angstmann patented the brand’s method of filtering in sub-zero temperatures, the company decided to use this unique scientific method as an essential part of their branding and packaging. Their new brand identity features a map of Canberra – where the brand is located – paired with a snowflake shape. This references their cryofiltering process.

The colors used in the branding are inspired by the Australian and Canberran landscape. This reflects their natural and local roots. The smoothness of the metallic paper reflects the smoothness of the product they’re promoting.

The results of these carefully calculated efforts? Stunning. The new branding initiative has resonated well with consumers, creating an accurate reflection of the product within!

Donegal’s Packaging Captures the Nomadic Culture

innovation in packaging industry

Kefir is a probiotic drink known for giving its users a real health boost. But what gave this Donegal kefir company a health boost was its new packaging strategy!

More and more probiotic and fermented health drinks are always hitting the shelves. As a result, Donegal – the Ireland-based Nomadic Dairy – knew it was essential that they find a way to stand out in their packaging.

Therefore, they branded their bottles with brightly colored illustrations of the Caucasus Mountains. These mountains represent the place kefir is said to have originated from. The origin story of the company suggests that its roots go all the way back to the Middle East, including having Asian influences. The company now finds itself based in Donegal, Ireland.

This updated identity of the brand captures its nomadic roots. It resembles its world-travel in search of the best flavors and tastes to incorporate into this well-known beverage. It also helps to shape the wider look and feel that comes with the brand. This is because the packaging also features a young boy leading a cow as the mountains encircle the entire base of the label.

The entire image is pulled together by the silver foil lines. These create a flowing effect on the front of the package – a visual representation of the core health benefits the product offers both inside and out. These new additions to the Donegal brand help it stand out in the ever-growing fermented health drink industry.

Arpac Streamlines Packaging Productivity with New Software

Arpac was one of the initial companies to utilize the new robotic palletizing software produced by Yaskawa Motoman. This software was designed to streamline the palletizing process and does so by generating ideal patterns for pallets and enabling robots to be able to palletize a wider range of variations efficiently and quickly.

The results of this new software implementation have been profound. By adding this technological innovation to the packaging process, a company that could before manually palletize on 12 lines chose to order four of the Arbot-LT systems on a trial – a trial that went so well they then chose to order four more!

As you can see, there is potential for incredible things to be done in the packaging industry! Get in touch with us today for a free quote to get started and see what big packaging revolutions can be done for you!

 

5 Easy to Implement Tips for Improved Conveyor Line Production

 

conveyor belt line production

If your operations rely on a conveyor belt to get things done, then it’s likely that you need to keep your conveyor belt operating at its maximum efficiency for your business to have its best chance at success. This helps to keep things running smoothly on your conveyor line round the clock, boosting your business towards success.

#1: Maintenance, Maintenance, Maintenance

Don’t let the components of your conveyor line production get old and worn out. There’s an old story about a contest to cut the most trees in one day that’s relevant here: one lumberjack swung his ax relentlessly, while the other stopped and sharpened his ax every hour. Despite downtime, the sharper ax won the contest.

This applies to your conveyor line, too: keep your ax sharp by performing scheduled maintenance, checking lubrication, and replacing worn-out parts on time.

#2: Use Energy Saving Devices and Controls

You’ll save a lot of money and time in the long run if your conveyor line utilizes energy saving technology. Compared to alternatives to moving products, conveyors are extremely energy efficient, but you can still get substantial energy and cost savings with a good motor, keeping your conveyor lubricated, turning the conveyor off when you’re not using it, taking advantage of gravity feeds where you can, and designing with energy savings as your priority.

#3: Be Aware of Solutions for Common Issues

solutions for conveyor belt problem

Hiring someone to service your conveyor line is expensive, and by educating yourself on solutions to common problems, you can save yourself a lot of time and money. If the conveyor unexpectedly shuts down, try resetting the emergency stop buttons found around the conveyor. These might have been tipped by personnel or packages stored too close to the conveyor line. There are many other common conveyor belt problems that you can educate yourself on fixing to save you the trouble of hiring someone to service it.

#4: Test for Performance

It’s wise to regularly test your conveyor line for performance, whether you have a flexible screw conveyor or any other type. Inspections, function testing, and load testing help to determine if your conveyor, conveyor accessories, and timing screws are all up to par with the demands of the job and are operating at maximum efficiency!

#5: Know When to Contact the Experts

When something is going wrong with your conveyor line, it’s easy to get bogged down with trying to chug along anyway so you don’t need to deal with downtime, trying to fix the problem yourself, and more. But there are some situations where the complicated and intricate machinery needs a well-trained eye to find out what is going wrong with your conveyor line and how to fix it.

To minimize downtime and to keep your efficiency up, it’s best to know when you need to call in an expert to get things back up and running at top-notch capacity again in no time at all.

If you’re experiencing problems with your conveyor line, then contact us today so we can get things back up and running!

 

How Long Does It Normally Take to Install Timing Screws on a Production Line?

You’re probably used to any kind of installations taking a very long time and holding up your production line. Is the process of installing timing screws really worth it? In reality, the normal installation process for these handy screws is very efficient and will hardly affect your day’s productivity. The increased speed of production they bring you makes them well worth the wait for them to be installed.

Are Timing Screws Worth It?

Timing screws, sometimes called feed screws, are a crucial part of what increases the productivity of your production line, and they can greatly impact the overall success of the line. They bring an element of accuracy that is very difficult to achieve without them, which is why they are able to contribute so much to your production line.

It is important that these screws be designed to suit the applications requirements that they are geared for. When they are being designed, there are three things that should be considered:

1.      Container shape

The container shape is important because these screws need to be able to handle whatever package shape is being used. The design of the screw depends on if the shape is triangular, round, rectangular, oval, or any other shape. There are even types that can adapt to multiple similar container shapes, giving them a wider range of use and saving you money if you need more than one shape covered.

2.      Purpose

Your individual production line needs will vary from that of another company’s, so of course your needs should be taken into consideration. Once you figure out what it is your production line needs, whether it is turning, grouping, product collating, labeling, or anything else, you can make an educated decision on what type of screw your production line needs.

3.      Line type

The varying types of lines out there also makes a difference on the design of the screws. In order for them to contribute as much as they can, they need to be tailored to your specific line.

Final Benefits

You want to get as much benefit from your production line machines as you can, but there are errors that can lead to costly downtime. Fortunately, feed screws greatly reduce these machine errors, decreasing downtime and maximizing the benefits of your machines. These screws also eliminate the need to waste time double checking finished packages for errors due to their adaptable accurate handling process that minimizes production line mistakes. This innovative technology brings a whole new level of speed advancement to your production line.

At CSS International, we have years of experience efficiently installing these screws to every type of production line imaginable. Whether you’re looking for a quieter production line, cost effective solutions, or pin point accuracy, our varying products and designs can cover it. If you have any questions about timing screws or if you are unsure about your production line needs, contact us today with any questions!

The Big List of Most Popular Timing Screws Designs Available on The Market Today

Timing screws have been a crucial part of a company’s ability to optimize their efficiency and increase their overall productivity and accuracy for a very long time. Since each company has their own individual timing screw needs, a wide variety of screws have been developed. Thanks to innovative industry advancements, this screw is highly adaptable and has proven to be even more helpful in improving a company’s production and growing their bottom line.

Here is a big list of the most popular timing screw designs available on the market today:

1.   Inverse Taper Design

This type creates the highest performance when dealing with a random feed of containers, although it requires an offset guide rail.

2.   Straight Root Design

Type: Standard Infeed

The basic straight root design features a constant root diameter that creates a smooth container infeed.

3.   Shingle Infeed Design

This durable screw is best at separating flat sided and rectangular containers, even when faced with line backlog pressure. It is easily installed on labelers.

4.   Non-Round Choke Design

Type: Standard Infeed

This infeed design is used for separating square and rectangular containers, and it works most efficiently with a container backlog.

5.   Dividing Timing Screws

Type: Specific Function

This type is arguably one of the most useful designs as it evenly distributes one line of containers across two lanes.

6.   Turning Timing Screws

Type: Specific Function

Sometimes, rotating a container is necessary to carry out specific operations. Fortunately, turning timing screws have the ability to orient containers from 90 to 180 degrees to suit your orientation requirements.

7.   Dwell Timing Screws

Type: Specific Function

This particular design is made to allow a continuous flow of container while allowing containers to stop multiple times to perform different operations on the containers, such as cottoning, labeling, sleeving, closing, filling, or capping operations while the screws continue to rotate.

8.   Combining Timing Screws

Type: Specific Function

This handy design is utilized when two lines need to be converted into one output, for example, when you need to merge two lines into one.

9.   Transfer Timing Screw

Type: Specific function

Transfers screws give you the ability to keep control over containers as they are moved from operation to operation or machine to machine. These are not random fed, as the containers are placed directly into the timing screw pockets and depending on the size variations between containers the screw may be able to handle a larger family of containers.

10.  Body and Neck Stabilizing Screws

Type: Custom Timing Screw

When dealing with tall or unstable bottles or containers, stabilizing their body and necks becomes a vital part of your process. Fortunately, these screws are able to be mounted above each other to aid the stability of your containers.

There are a ton of timing screws design options available on the market today, so don’t limit yourself to simply the screws listed here. CSS International has developed a lot of experience installing, working, and maintaining timing screws over the years. If you have any questions regarding the type of timing screw you should be using, contact us today!

The Quick Guide to Timing Screws Maintenance

Timing screws ensure containers run smoothly through specific packaging applications. As such, they are designed to withstand a good amount of wear and tear. Although made strong, just like anything else, keeping them running takes certain care. Properly maintained screws maximize the efficiency of your project.

We’ve put together six important tips for timing screw maintenance to keep them going for years.

Get quality screws.

This seems simple and obvious but the quality of materials in the timing screw matters. Are the fittings components made from stainless steel or are they fabricated from less durable aluminum stock? Is the plastic timing screw the right material for the containers on the production line? Getting a low-quality inexpensive screw can result in high expenses for production downtime. Spending the right amount of money for the right quality screw upfront will help with maintenance, not to mention, peace of mind.

Visual check.

 

Optimize the efficiency of your timing screw by making sure everything is in place before running containers through the line, including all timing screw specifications of, rotation, discharge pitch etc. We know downtime is costly and this quick eye check will help prevent any hiccups on the line.

Cleanliness.

Although most timing screws separate the production of containers, it’s important to keep your timing screw clean and debris-free. Anything that may have fallen on your conveyor belt or built on the actual screw could be a detriment to your operation. Making sure the screws remain clean ensures a smooth flow on the production line.

Pay attention to the infeed.

Make sure that the containers are backlogged at the timing screw infeed at all times. This will insure that the containers are placed in the timing screw pockets and not get damaged by the screw threads which could g happen if the containers are not shoulder to shoulder  when entering the screw. A quick check is an easy way to keep the problem at bay.

 

Understanding the timing screw rotation of your screw is important. To insure you select the correct rotation have a CSS timing screw data sheet available to reference as an easy way to note the proper rotation.

 

Guide rails opposite the screw are important to good container metering by a feed screw. Make sure that the guide rails are set at the proper elevation and spacing not to damage the screw when the containers are in the screw pockets and that the rails are parallel to the screw root diameter.

The conveyor and screw are designed to work with one another at specific fractions of a second. The timing is set up in a certain way so that the screw discharge is in-sync with the conveyor’s time. Your maintenance service professional can help you understand the correct timing for your project.

Maintenance services.

Timing screws are a repeatable motion designed to keep the containers properly positioned & metered quicker than human hands. However, human support is still needed if a timing screw maintenance issue ever comes up. Be sure your timing screw company offers maintenance support. The company you select should have experienced engineers who are available to consult when production line difficulties are encountered.  Very often a video of the area of disruption in your line can be analyzed by an offsite timing screw engineer and solutions offered.

Who Are We?

We are CSS International and we specialize in container handling conveyor systems. With over 70 years of experience, we know the exact mechanics of your timing screws. We can help you with timing screw maintenance and any of your conveyor needs. We understand the need for your project to turn efficiently, which leads to increased profits and returns.

We have been around for a long time and we are here to stay. Let us serve you! Give us a call to request a free quote today!

CSS International to Attend Pack Expo East 2018 in Philadelphia

CSS International

Philadelphia, Pennsylvania 19124

United States

(800) 278-8107

http://cssintl.com

Philadelphia, Pennsylvania—For companies utilizing conveyer systems, the equipment necessary to operate such machinery is often a large investment and must come from a trusted company. Machinery and parts are expensive, so in order for the investment to be worthwhile, they must be durable, long lasting, efficient, and fairly priced. For this reason, CSS International has been dominating the industry for years with their high quality, durable timing screws and other conveyor system solutions. Industry leader CSS International, after more than seventy successful years in the business, will be attending Pack Expo East 2018 in Philadelphia, Pennsylvania to answer questions and to speak to their latest discoveries in conveyor system solutions.

The management team comprised of President H. Vance Coulston, and co-Vice Presidents Eugene F. Fijalkowski and Albert I. Andrew have pooled their collective decades of industry experience and expertise, as well as years of valuable education at established institutions like the Wharton School and Penn State, in order to build a company that prizes hard work, efficiency, and excellence in its products and services. The build of the products themselves, as well as the design elements that go into creating conveyor system solutions are all well researched and utilize cutting edge technology to create the best the industry has to offer.

The quality of products offered by CSS International is unmatched by other companies in the industry today. For companies that utilize large conveyer systems, CSS offers timing screws, vacuum reject systems, feed systems, side grip belt units, change parts, product orienteers, bottom code/inspection diverters, and lane combiners/diverters that are effective and high quality. These products will be seen and discussed at the upcoming Pack Expo East 2018. The dedication this company has to constantly improving and bettering the level of products it is able to patent and create for clients speaks to the level of respect they have for the industry as a whole, and for the clients they hope to serve effectively.

With so many valuable years in the industry, and such a wealth of knowledge and training to draw upon, CSS International is a company to watch when it comes to new, cutting edge conveyor belt technology in years to come. Their presence as a current industry leader at Pack Expo East 2018 is one much anticipated by many companies hoping to visit and discover new market trends and new technologies being offered in the new year.

Contact: Vance Coulston

[email protected]

What Are the Benefits of Using Timing Screws in a Production Line?

If you are running a production line, then you know important every little thing is in terms of maximizing the value of your line and its efficiency. Many organizations optimize their efficiency by implementing timing screws into their operations. But what are the benefits of these timing screws? How much of a difference do they truly make in your production?

Here is everything you need to know about timing screws and how they can help you get the most out of your production line.

What Are Timing Screws?

Before getting some for your production line, you need to know what a timing screw is. Timing screws are a component in a production mechanism that transports your products from one aspect of the machine onto the packaging, or end, stage. They are designed to increase your efficiency and how fast you are able to produce things. They do this by quickly and accurately sliding along your products to their next step on the line!

Accuracy

Timing screws are known for their accuracy. These useful components in any production line are helpful in making sure that pinpoint accuracy is assured every step along the way. By getting through product handling, these timing screws handle one of the most important requirements for success: accuracy.

Efficiency

Timing screws increase your line speed significantly. By getting things done in a much faster amount of time, while increasing the accuracy of your processes, you’ll be amazed at how much of a good-quality product you’re able to produce in a very short amount of time.  By being able to produce more in less time, you’ll have more products than ever before – and it doesn’t take much work to show how that easily translates into more money for your organization.

Decreased Downtime

Downtime is caused by mistakes along the line – and downtime can end up costing you a lot of money. Especially if downtime is a recurring issue, then you could be losing a lot of your organization’s potential profits as time goes on. With their pinpoint accuracy, however, your timing screws will be able to decrease the amount of mistakes that happen and reduce the impact of costly downtime. With less downtime, more products are produced, and more money goes in your organization’s pocket.

More Peaceful Work Environment

The high demands of a production line can end up resulting in a noisy and hectic work environment. However, timing screws make loud working spaces a thing of the past. With these state-of-the-art additions to your production line, they reduce production line errors as well as noise. They work so quickly that they eliminate unnecessary production noise.

The Verdict

As you can see, having timing screws added to your production line comes with so many great, invaluable benefits – most of which translate into creating a better place to work, with less noise, stress, and mistakes. To top it all off, they create high-quality products in less time. And of course, all of this ends up generating more money for your organization!